PROJECT HIGHLIGHTS
| Location | Challenge | Facility Size | Storage Capacity | Racking System Solution | Timeline | Services Provided |
|---|---|---|---|---|---|---|
| Calgary, AB | Store 1,700 truckloads of palletized materials | 350,000 sq. ft. | 44,000 pallet positions | Knock Down Pallet Racking | 5 Months | Design, Permits, Installation |
THE PROBLEM
A large third party logistics company in Calgary, Alberta needed a cost effective solution to store 1,700 truckloads of palletized materials in their 350,000 square foot warehouse. The client needed a turnkey solution that would meet their monetary budget, and could be delivered in a timely fashion.
THE SOLUTION
The Concept Storage team presented the client with various options, with various lead times and prices.
Due to the need to keep costs down, the client decided to move forward with a Knock Down Pallet Racking Solution. Knock Down pallet racking can be shipped unassembled, and therefore allow for savings on freight costs. Knock down pallet racking is often the best solution for large operations like a third party logistics center, not only because of the reduced freight costs and shipping efficiency, but also because of it’s scalability and ease of installation.
The Concept team worked with our supplier to achieve a seamless solution that would integrate with the customer’s reach truck operators.
Concept secured a building permit from the city of Calgary in less than one month. Our building permit acquisition services is a paramount ingredient in a large scale project like this one; delays caused by permitting issues lead to big costs to the client. In this case we secured a permit in less than one month, meaning the project could move forward in record time.
Finally, a concrete slab certification, building code review, NFPA review and final site review was supplied. These added services made this solution turnkey in the truest form, and is the reason that this project could be completed in such a short timeframe.
THE RESULTS
- Maximized customer's 350,000 square foot warehouse storage potential
- 44,000 pallets stored quickly by obtaining a Phased Building Permit
- Selective Pallet Racking with various elevations for different SKU's
- Project Completed 1 Month Ahead of Schedule
- Permit Secured in Less Than 30 Days
BENEFITS
COST EFFECTIVE
Engineering a system that offered different rack designs for different SKU’s kept the project within the customer’s tight budget.
Additionally, the decision to design the storage system using knock down bolted frame, further granted the customer cost savings on freight.
TURNKEY
Concepts Storage Solution’s ability to provide a “Turn Key” system including an innovate design, Building Permit acquisition, quality racking materials, reliable freight services, professional installation team, experienced project manager and “Close Out” documentation resulted in long lasting relationship with an international client.
FAST TURNAROUND
Initial meetings with client, system design, Building Permit, manufacture of materials, shipping materials 3,500 kms, installation and Building Permit Occupancy were schedule to be completed in 6 months. Concept competed project in 5 month. Having a full time project manager kept the customer up to date with the progress of the job and allowed the customer to schedule their volumes of incoming product with losing sleep.
SYSTEMS & SERVICES USED
Knock Down Bolted Pallet Racking
Warehouse Guardrails
Pallet Racking Accessories
FAQ
A Third-Party Logistics (3PL) warehouse is a distribution facility operated by a logistics provider that stores, manages, and ships inventory on behalf of multiple clients. 3PL warehouses typically offer services such as warehousing, inventory management, order fulfillment, cross-docking, and transportation coordination.
Because 3PL providers serve multiple customers with varying inventory requirements, warehouse layouts must be designed to maximize storage density while maintaining efficient product access. Many 3PL facilities utilize high-capacity pallet racking systems, narrow aisle layouts, and specialized material handling equipment to optimize warehouse operations.
The number of pallet positions a warehouse can hold depends on several factors, including building size, ceiling height, aisle widths, pallet dimensions, and the type of pallet racking system installed.
For example, a small warehouse may accommodate only a few hundred pallet positions, while a large distribution centre can store tens of thousands of pallets. Through strategic warehouse design and optimized pallet racking layouts, businesses can often significantly increase storage capacity without expanding their facility footprint.
A warehouse storage specialist can evaluate factors such as inventory turnover, product dimensions, and lift equipment requirements to determine the most efficient storage solution for a facility.
Knock down pallet racking is a type of warehouse racking system that ships in individual components and is assembled on-site. Unlike welded rack frames, knock down systems are designed to reduce shipping volume, making them an efficient option for large warehouse projects or installations in remote locations.
Knock down pallet racking offers the same strength and performance as traditional pallet racking while providing advantages such as lower freight costs, easier transportation, and greater flexibility during installation. It is commonly used in large distribution centres, manufacturing facilities, and third-party logistics (3PL) warehouses where thousands of pallet positions are required.
The timeline for a warehouse racking project depends on the size and complexity of the installation. Factors such as warehouse design, engineering requirements, permit approvals, material availability, and installation scope can all impact project duration.
Smaller pallet racking projects may be completed in a matter of weeks, while large distribution centre installations can take several months from initial design through final occupancy. A comprehensive warehouse racking project typically includes facility layout planning, engineering review, permit acquisition, material procurement, and installation.
Working with an experienced warehouse storage provider can help streamline the process and ensure the project is completed safely, efficiently, and on schedule.
